Customized PEM Fuel Cell System Development Service 6-280kW Turnkey Solution with Design Integration Software Testing
| Service Type: | Customized PEM Fuel Cell System Development / System-Level Mechanical And Electrical Integration Design Outsourcing | Power Range: | 6-280kW |
| Application Scenarios: | Passenger Vehicles, Commercial Vehicles, Construction Machinery, UAVs, Power Generation | Service Content: | System Design, System Integration, Software Development, System Testing |
| Delivery Mode: | Turnkey Solution / White-Box Delivery / Integrated Design Outsourcing | Team Experience: | Over 10 Years Of System Development, More Than 10 Systems Developed |
| Simulation Capability: | Structural Simulation, Fluid Simulation, Thermal Simulation | Test Capability: | Test Plan And Test Outline, Airtightness Test Guide, Fault Definition Table |
| Procurement Service: | One-Stop Material Procurement Covering Material Level, Component Level, Test Benches And Equipment | Customization Capability: | Service Modules And Deliverables Flexibly Configured According To Customer Needs |
| High Light: | Customized PEM Fuel Cell System,6-280kW Turnkey Fuel Cell Solution,White-Box Delivery Full Engineering Data |
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Customized PEM Fuel Cell System Development Service
Power Coverage 6-280kW | Turnkey Solution | System Design / Integration / Software Development / Testing and Validation
Quick Detail
- Professional PEM fuel cell system design and development service for various vehicle types and power generation applications
- Applicable power range: 6-280kW fuel cell system (customizable)
- Service mode: turnkey solution, one-stop service from requirement analysis to system delivery
- Core technology: system design and development, simulation, and test validation
- White-box delivery: deliverables include 3D models, 2D drawings, EBOM, electrical schematics, software code, test reports, etc.
- Team experience: over 10 years of fuel cell system development and application experience, more than 10 systems developed
- Optional service packages: system design, system integration, software development, system testing
Description
Shanghai Yibaijia Hydrogen Energy Technology Co., Ltd. offers customized PEM fuel cell system development services, with a fuel cell system output power range of 6kW to 280kW. For different vehicle types (passenger vehicles, commercial vehicles, construction machinery, UAVs) and power generation applications, we provide professional PEM fuel cell system design and development services, delivering complete turnkey solutions (design and development, simulation, test validation, etc.) as well as customized services such as system upgrade and optimization.
Service Content
1. System Design Service
- System requirement definition
- System architecture design
- Technical requirement definition for stack and BOP components
- Supplier nomination and recommendation for stack and BOP components
- System functional strategy solution design
2. System Integration Service
- System mechanical integration design
- System electrical integration design
- System structural simulation analysis
- System fluid simulation analysis
- System prototype assembly service
3. Software Development Service
- Application layer software development
- Software integration
- Software testing
4. System Testing Service
- System testing service
Deliverables Example
| Deliverable Category | Specific Content |
|---|---|
| System Design | Powertrain matching result, system architecture schematic, component technical requirement table, supplier list, functional strategy plan |
| System Mechanical Integration Design | Mechanical integration 3D model, mechanical integration 2D drawings, mechanical interface definition, EBOM, assembly work instruction, etc. |
| System Electrical Integration Design | Electrical schematic, high/low voltage harness drawings, system electrical interface definition |
| Software Development | Application layer software documentation, application layer software package |
| System Testing | Test plan and test outline, airtightness test guide, fault definition table |
System-Level Mechanical and Electrical Integration Design Outsourcing Service
We also offer a system-level mechanical and electrical integration design outsourcing service. Based on the "white-box" delivery solution and a deeply interactive working mode, it helps customers accelerate the development process, save development costs, and achieve rapid layout and construction of products and teams. Service content includes:
- System integration 3D model (standard)
- System component 2D drawings (standard)
- System EBOM (standard)
- System mechanical interface definition (standard)
- System electrical schematic (standard)
- System high/low voltage harness drawings (standard)
- System electrical interface definition (standard)
- Design 3D model + 2D drawings for some key components (optional)
- CEA analysis report for key components (optional)
- Pipeline flow resistance analysis and matching report (optional)
Specifications
Capability Overview
| Item | Content |
|---|---|
| Service Type | Customized PEM fuel cell system development / system-level mechanical and electrical integration design outsourcing |
| Power Range | 6-280kW |
| Application Scenarios | Passenger vehicles, commercial vehicles, construction machinery, UAVs, power generation |
| Service Content | System design, system integration, software development, system testing |
| Delivery Mode | Turnkey solution / white-box delivery / integrated design outsourcing |
| Team Experience | Over 10 years of system development experience, more than 10 systems developed |
| Simulation Capability | Structural simulation, fluid simulation, thermal simulation |
| Test Capability | Test plan and test outline, airtightness test guide, fault definition table |
| Procurement Service | One-stop material procurement covering material level, component level, test benches and equipment |
| Customization Capability | Service modules and deliverables flexibly configured according to customer needs |
Typical Applications
| Item | 25kW Fuel Cell System | 35kW Fuel Cell System | 280kW Fuel Cell System |
|---|---|---|---|
| Rated System Power | 25kW | 35kW | 280kW |
| Peak Power | 27kW | 40kW | 290kW |
| Refueling Method | 1.7kg replaceable solid-state hydrogen storage system, 2004 national-standard charging port | Solid/gaseous hydrogen supply, 2004 national-standard charging port | High-pressure gaseous hydrogen supply |
| Hydrogen Supply Pressure (bar) | 5 | 10 | 15-22 |
| System Dimensions (mm) | 1024*716*792 | 1024*716*821 | 1223*740*773 |
| Includes Cooling System | Yes | Yes | No |
| Control Method | CAN2.0 250kbps | CAN2.0 250kbps | CAN2.0 500kbps |
| Low Voltage Input (VDC) | 24 (16-32) | 24 (16-32) | 24 (16-32) |
| High Voltage Input (VDC) | 60-99 | 60-99 | 550-700 |
| Output Voltage (VDC) | 60-99 | 60-99 | 550-700 |
| Applications | Forklift, excavator, backup power, etc. | Forklift, excavator, backup power, etc. | Heavy truck, logistics vehicle, loader, ship, etc. |
Applications
This service is widely used in various fuel cell system customization and development scenarios, including:
- Commercial vehicle fuel cell system development: heavy trucks, buses, logistics vehicles, etc.
- Passenger vehicle fuel cell system development: sedans, SUVs, etc.
- Construction machinery fuel cell system development: forklifts, excavators, loaders, etc.
- UAV fuel cell power system development
- Power generation fuel cell system development: backup power, distributed generation, combined heat and power, etc.
- Ship fuel cell system development
- System upgrade and optimization service: performance improvement of existing systems, control strategy optimization
Company Advantages
Shanghai Yibaijia Hydrogen Energy Technology Co., Ltd. is a professional hydrogen energy component supply platform providing customized fuel cell system development services. The Shanghai Yibaijia team has over 10 years of system development experience, more than 10 systems developed, and white-box delivery, and can provide full-process coordination support from requirement connection and service matching to project delivery.
FAQ
Q1: What is the power range of the customized fuel cell system development service?
Answer: The system output power range covers 6kW to 280kW and can be customized according to the customer's specific application requirements.
Q2: What modules are included in the service content?
Answer: It includes four major modules: system design, system integration, software development, and system testing, which can be flexibly configured according to customer needs.
Q3: What is "white-box delivery"?
Answer: "White-box delivery" means that the deliverables include not only the final product, but also the engineering data and other necessary materials involved in the development process, such as 3D models, 2D drawings, EBOM, electrical schematics, software code, user manuals, etc., making it easier for customers to master the core technology and achieve independent iteration.
Q4: What is the typical development cycle?
Answer: The development cycle depends on system complexity, power level and customer requirements; the specific cycle needs to be negotiated and confirmed before project kick-off.
Q5: Is it possible to select only part of the service modules?
Answer: Yes. The service content and deliverables can be selected and flexibly configured according to different business cooperation modes and customer needs.
